• Processing capabilities: Aseptic, ESL, UHT, retort, tunnel pasteurization, or other

We prefer to flash pasteurize (HTST) and then either hot fill or cold fill depending on the container. We can also batch pasteurize if required for the product (such as gels). Here is an in-depth description of our process and how it protects colors and actives: https://nutritionlabs.us/protecting-flavors.html

• Packaging formats and size options: PET/PETG/HDPE bottle sizes (including 12 oz sleek, 16 oz sleek, and other available formats)

Plastic (PET, PETG, HDPE), glass or aluminum bottles. Including oval and square bottles. 1oz to 32oz or bulk fill in larger containers up to 55 gallon drums. 

• MOQ / minimum run sizes, and whether pilot runs are available

No MOQ per se but a trial run consists of anything up to 400 gallons (one or two SKUs). 

• Certifications (e.g., GFSI, SQF, BRC, etc.)

NSF, Organic, Kosher

• Allergen handling protocols

Allergen ingredient segregation in warehouse. Swabbing of entire processing line after running allergens. Only allergen ingredients that we currently produce with are coconut and whey protein. Allergen SOP available for review.

• Organic and kosher capabilities

Both

• Lead times and typical scheduling windows

Trial run = 3-4 weeks after we have all components on hand. Longer runs such as 500K shots = 6-8 weeks. Current capacity is 100,000 shots/day or 75,000  16oz bottles/day.

• Product constraints: High acid vs. low acid, dairy/protein beverages, products with particulates, etc.

We fill acidified or naturally acid beverages of pH ≤4.1 and low-acid beverages of any pH with an Aw (water activity) of 0.85 or lower. We fill protein beverages. 

• Can sourcing: Whether you source cans directly or if they must be customer-supplied

We don’t fill cans at this time but have on the schedule installation of can line for sleek 12oz cans in 2026.

• Stability test your products for up to a year after plant trial/production

Inherent in any process authorized by our Process Authority (Deibel Labs) is a minimum 24 month microbial stability. We have stability chamber to make accelerated stability testing of colors and flavors. For stability testing of active ingredients such as vitamins, we use an outside laboratory.

• Produce prototypes to generate interest and awareness prior to manufacturing

Part of our co-packing charge is lab samples prior to manufacturing. But we can also produce prototypes for a fee.

• Manufacture the smallest quantity possible of any beverage until a proven sales pattern is   established

We have our trial run program for this.

• Have any label claims reviewed by an FDA / regulatory consultant

We use AI to review label claims.

• If natural colors are included, thoroughly discuss and review potential fading issues with vendor

Yes we make a new customer aware of this issue. If necessary we make a 1-3 month accelerated stability test (40ºC) for the customer to be aware of the fading of natural colors.

• If packaging in aluminum cans, inform your can vendor if your formulation includes any chlorides

At this time we don’t fill cans.